CNC operation: Introductory level - lathe
Category: TECHNOLOGICAL TRAININGSLength: 5 days
Planning:
Objectives: Students will assimilate the knowledge necessary to operate CNC at a basic level.
Target audience: CNC operators (machining) in training or with a basic level of knowledge, technological engineers, staff interested in learning basic CNC knowledge
Duration: 5 days
Training agenda:
Day 1 (theory and practical applications in the classroom)
• Introduction
• Analysis of the part execution drawing
• Tolerances and deviations resulting from the execution drawing
• Establishing the possibilities of execution of the parts in the given conditions
• Possible variants of technological itinerary
o 2D and 3D view in execution drawings
o Plan projections
o Sections in the piece
• Choice of cutting tools for different types of parts
o Choosing the necessary tool holders for processing
o Choosing the type of pills / carbide and their geometry
o Establishment of processing additions for operations and phases
• Establishing the SDV list and the technological itinerary
o Installation sketch
o SDV List
o Technological itinerary
• Track program
Day 2 (applications on the machine in the work area)
• Operating modes on numerically controlled machines
o Manual mode
with maintenance, with self-maintenance, the use of the crank, the incremental working mode
o Semi-automatic mode (using MDI mode (manual data input)
o Automatic mode
Continuous, Phrase by phrase, DRY RUN Module, Simulations (extension checks)
• Use of basic functions for use in manual and semi-automatic mode (MDI)
o T tool call ####
o tool change M6
o use of speed S ###
o using the advance F ####
o establishing the direction of M3 / M4 speed
o starting / stopping the M8 / M9 coolant
o setting the car's reference point (G53)
o setting the part reference point (G54… G56)
o establishing the number of machine origins and working variants
Day 3
• Exemplify the knowledge acquired in the last hours of day 2
• Turning technologies
• Details with concrete exemplification on the car acquired on day 1
o an installation sketch, SDV list, technological itinerary, part program
• Choice of cutting regimes
Day 4 (theory and practical applications in the gym and on the car)
• Basic functions in the CNC program part (OSP300L)
o linear and circular movements
or timers
o choice of tool T1… T32 ("tool")
o choice of speed S5… S3000 ("speed")
o choice of advance F0… F10000 ("feed")
o determining the origin of the part G54 / G55 / G56 / G57 / G58 / G59
o establishing the x / z / C / B movement coordinates
o auxiliary functions [M] M3 / M4 / M5 / M9 / M8 /
o introduction of tools in the database
o establishing tool corrections in the program (G41 / G42 / 43 / G48 / G49)
o choice of work plans (G17 / G18 / G18)
o entering the radius correction of the pill (r0.4… .r [n]) in the table
o establishing the work area of the part
o establishing safety plans
o establishing the points of withdrawal / approach of the tool
• Syntax of executing a program
• Calling an existing program in memory
• Insert a new program into memory
• Modifying an existing program
• Machine applications of these functions
Day 5 (applications on the machine in the work area)
• Recapitulation of knowledge the day before
• Choice of a piece by the customer
• Establishing the execution steps of the part
• Choice of cutting tools
• Execution of the track program
o piece execution
o final measurements
o analysis + optimization
• Theoretical and practical examination
Legend: activity on the machine; activity in the hall
CNC machines considered: Okuma lathe
Trainer:
Experience of over 15 years in industry and consulting, with practical and theoretical expertise in the use of course and training tools.
For more information, please contact us.
Target audience: CNC operators (machining) in training or with a basic level of knowledge, technological engineers, staff interested in learning basic CNC knowledge
Duration: 5 days
Training agenda:
Day 1 (theory and practical applications in the classroom)
• Introduction
• Analysis of the part execution drawing
• Tolerances and deviations resulting from the execution drawing
• Establishing the possibilities of execution of the parts in the given conditions
• Possible variants of technological itinerary
o 2D and 3D view in execution drawings
o Plan projections
o Sections in the piece
• Choice of cutting tools for different types of parts
o Choosing the necessary tool holders for processing
o Choosing the type of pills / carbide and their geometry
o Establishment of processing additions for operations and phases
• Establishing the SDV list and the technological itinerary
o Installation sketch
o SDV List
o Technological itinerary
• Track program
Day 2 (applications on the machine in the work area)
• Operating modes on numerically controlled machines
o Manual mode
with maintenance, with self-maintenance, the use of the crank, the incremental working mode
o Semi-automatic mode (using MDI mode (manual data input)
o Automatic mode
Continuous, Phrase by phrase, DRY RUN Module, Simulations (extension checks)
• Use of basic functions for use in manual and semi-automatic mode (MDI)
o T tool call ####
o tool change M6
o use of speed S ###
o using the advance F ####
o establishing the direction of M3 / M4 speed
o starting / stopping the M8 / M9 coolant
o setting the car's reference point (G53)
o setting the part reference point (G54… G56)
o establishing the number of machine origins and working variants
Day 3
• Exemplify the knowledge acquired in the last hours of day 2
• Turning technologies
• Details with concrete exemplification on the car acquired on day 1
o an installation sketch, SDV list, technological itinerary, part program
• Choice of cutting regimes
Day 4 (theory and practical applications in the gym and on the car)
• Basic functions in the CNC program part (OSP300L)
o linear and circular movements
or timers
o choice of tool T1… T32 ("tool")
o choice of speed S5… S3000 ("speed")
o choice of advance F0… F10000 ("feed")
o determining the origin of the part G54 / G55 / G56 / G57 / G58 / G59
o establishing the x / z / C / B movement coordinates
o auxiliary functions [M] M3 / M4 / M5 / M9 / M8 /
o introduction of tools in the database
o establishing tool corrections in the program (G41 / G42 / 43 / G48 / G49)
o choice of work plans (G17 / G18 / G18)
o entering the radius correction of the pill (r0.4… .r [n]) in the table
o establishing the work area of the part
o establishing safety plans
o establishing the points of withdrawal / approach of the tool
• Syntax of executing a program
• Calling an existing program in memory
• Insert a new program into memory
• Modifying an existing program
• Machine applications of these functions
Day 5 (applications on the machine in the work area)
• Recapitulation of knowledge the day before
• Choice of a piece by the customer
• Establishing the execution steps of the part
• Choice of cutting tools
• Execution of the track program
o piece execution
o final measurements
o analysis + optimization
• Theoretical and practical examination
Legend: activity on the machine; activity in the hall
CNC machines considered: Okuma lathe
Trainer:
Experience of over 15 years in industry and consulting, with practical and theoretical expertise in the use of course and training tools.
For more information, please contact us.
